An advantage to having a long-running car project (like a body-off-frame resto-mod) is that people always have something to say to you. Disadvantage is it’s always the same thing: “Did you finish your car?”
I’d like to say I’ve been unrushed with this project to spare people uncomfortable silences when we meet. In truth, a car is like a home: it’s never really done. OK, that’s more convincing when you’ve actually got it running—you know, like add different wheels or put the “TR6” decal on the quarter panel.
Need to make a bracket? Use stuff in your basement.
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In my case, it’s still not a driver. Hasn’t been for six or seven years.
“Twenty years!”
Honey, car years are longer than people years.
First bracket serves as template for second.
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For the engine to run, all my ’72 TR6 needs is a different radiator–the original piece, built to cool a 2.5-liter straight six, was too small to handle the 3.5-liter (215 cubic inch) V8 I swapped in. So off to the junkyard with fellow gearhead Tom to source a proper 215 radiator. French Lake came through, I had it re-cored and it was on standby to go back under the hood as soon as I had time to make brackets to hold it in place. A rained-out bike ride last night offered the hours.
Who needs a CNC machine when you have a Sharpie and a vise?
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It’s fun to tackle these jobs yourself. They didn’t need to be too fancy–a basic U shape would do. So I grabbed a four-foot length of 1/8” thick steel, 1-1/4 inches wide, from Parkway Hardware and set to work.
Wear goggles when hacking out a slot with your drill.
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I don’t have a metal bender—I don’t even have a workbench at the moment. But I do have a small typing table in my basement, plus some C-clamps, wood blocks, saw horse, a vise, and a large pipe wrench. If a guy can’t make a coupla brackets with this stuff, what good is he?
Here’s the steps for when you build your own Olds-aluminum-V8-powered TR6 over the next coupla decades:
Get some heavy tinfoil, fold it over a few times and make a template. Take the steel bar, bend a mounting flange off in the vise, then mess around with a Sharpie, C-clamps, pipe wrench, blocks of wood, the typing table, your feet, and every leverage trick you can think of till you’ve bent the steel to the shape you need. Test fit. Repeat for second bracket.
A little primer…
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Using a center punch, whack a few indents in what will serve as the flange to guide the bit. Then drill successively larger holes till they connect. File the drilled area with rat tail and flat files to make slots for the mounting bolts. (You could just drill one hole, but I wanted some adjustment room to play with hood clearance and distance from the belt-driven fan.) Prime and paint.
Because they hold a thin, heavy component that likes a little cushioning, I’ll put some rubber between the mounts and the bottom of the radiator. I still need a fan spacer—you want the fan close to the radiator for better air draw and cooling,—and to tinker with the altered shift linkage I made because it won’t get reverse. Then a couple more tweaks and this project’s on the road….
…a little paint.
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No rush. I’m sure I can finish before we run out of petroleum. Besides, you don’t want to shock people used to asking whether you’ve finished the car. They won’t know how to respond, and it’ll be awkward.